Mart Flow Control Valves

Cast Iron Flanged End Ball Valves
Dimensions:
    Size : DN 15 to DN 200    Ends : ISO PN10/16 Flanges
Specifications:
    Cast iron ball valve : Min Temperature : -10°C    Cast iron ball valve : Max Temperature :+ 200°C    Max Pressure : 16 Bars    Specifications : Full bore    Solid stainless steel ball up to DN 25, hollow ball from DN 32 to DN 200    ISO 5211 mounting pad
Materials :
    Body: Cast iron body – Cast iron EN GJL-250    Sphere: Stainless Sphere – SS 304    Stem seal with PTFE ring and O-ring FKM    Axis blow-out proof full bore With spacing DIN 3202    Coating: Black painting colour RAL 9004 5-15 microns thickness
– Full Bore– Three Piece Design– With Stainless Steel (AISI – 410) Ball and Blow-out Proof Stem– Teflon (PTFE) Body Seat Rings and Seals– Lever Operated– Flanged Ends to BS-10 Table ‘F’
Test Pressure
Test Pressure : 300 PSIG Hyd.Certification
Works Test Certificate can be issued, if required.Application
Water, Oil, Air

Standard Features
•    Stainless Steel Ball and Stem•    Positive Shut Off / Teflon Seats•    Blow-Out Proof Stem•    Open or Closed or Simple throttling•    Replaces Gate Valves – same End to End Dimension to ANSI B16.10•    Tapped Actuator Mounting Pad for Actuation•    Fused Epoxy Coating•    Full Open or Closed position lockable.

Features:
    15mm to 100mm in Flanged type 3pc design    Can be installed upto 200 degrees centigrade temperature & 35 bar pressure    Indigenously manufactured stainless steel mirror finished balls with 100% accuracy    Blowout proof stem    Gland packing can be replaced under pressure    Design reference IS:9890 & ANSI B16.1    Mounting flange for actuator as per ISO:5211 can also be provided    Available in Cast Iron, Ductile, Cast Steel & Stainless Steel
Pressure Testings Class 150 :Body : 22 Bar (Hydrostatically); 10 Bar (Air)Seat : 16 Bar (Hydrostatically); 7 Bar (Air)1 Bar = 0.1 MPa = 1.019 Kg/cm² = 14.50 PSI
Flange Dimensions are as per ANSI B 16.1 but they can be supplied in any dimensions or standards

ApplicationPaper & Pulp Industry, Waste & Effluent Treatment Plants, Water Treatment, Chemical & Sugar Industry, Fire Fighting, Drilling Rigs, Heating & Air Conditioning, Cooling Water Circulation, Compressed Air, Civil Constructions & numerous other.
The ball can be of a different material than cast iron. The material choice depends on the fluid circulated inside the pipeline. There are different types of valves such as the cast iron radiator valves used to circulate coolants and water through the radiator. A ball valve is a rotational motion valve that uses a ball-shaped disk to stop or start fluid flow. The offered Cast Iron Ball Valve is made for use in the various industries and commercial applications.  

A126 Class B Cast Iron Butterfly Valves manufacturer in India
Cast Iron Ball Valves are made of cast iron and have a full bore quarter turn in them. This facilitates the valve to close or open. Suraj Metal Corporation is a leading manufacturer and supplier of the different A126 Class B Cast Iron Butterfly Valves and other types of the cast iron valves. The valves can be made in different specifications that apply for high pressure and high temperature services.

Additional Information:

• Production Capacity: Standard
• Delivery Time: Standard
• Packaging Details: Standard

Types of Ball Valve1. Floating Ball Valve2. Trunnion Ball Valve3. Double Block and Bleed Valve4. Segment Ball Valve / V-Knotch Ball Valve5. Electric / Pneumatic Actuated Ball Valve6. 3 Way / 4 Way / Multi port Ball Valve7. Forged Ball Valve8. Side Entry Ball ValveSize: 2" to 24" / Class: 150# to 2500# / Design: Fire safe, Anti-Static, Anti blow-out
1: A floating ball valve having a ball inside the middle of the valve.This ball is guided with the stem and treat as floating in motion. This is the reason it is called floating ball valve.a. One-piece design floating ball valveb. Two-piece design floating ball valve c. Three-piece design floating ball valve
2. The trunnion ball valve is used as a controller of fluid, steam, gas or oil in the pipeline. It regulates the fluid flow. It is a quarter-turn valve with a ball. The ball situated inside the centre of the valve. It is rotate 90 degrees on its axis. It is used to stop or start the flow of fluid. The spherical hole in solid or hollow ball, which rotates to regulate the start-stop flow cycle.The bottom shaft holds the ball and allow a smooth movement in a controlled manner which are mechanically supported.In this way the flow is regulated and valve operated easily even high pressure. Due to this efficiency, a Trunnion mounted ball valves are used in industries where to rheostat such shut-off operation and high pressure are required.ADVANTAGES: It is used to resistor for high-pressure fluid.
3. Double Block and Bleed Valve or DBB valves are. It is made up of two ordinary ball valves linked by a common inlet end. The double block and bleed ball valve substitute several connections between conventional valves. As the name suggests, it is a double block and bleed ball valve used to double controller for the fluid system. The characteristic between this DBB valve and the conventional one is that it is effectively useful to shut the leakage that happens during system operation, and it can be quickly closed and can discharge easily. The DBB ball valve is widely used in the typical gas & oil application.
4. Segment Ball Valve / V-Knotch Ball Valve is a type of ball valve with a V-notch or V-Port segment inside the ball. Segmented ball valves are used in such application where need to control valves that have good control, rangeability, and shut off capability. This valve is able to producing high capacity and non-clogging flow control. V-Port ball valve is having the design of the ball with special machined bore to enhance capacity and shutoff integrity and seal life. V-Notch ball valves are known to be cost-effective and of high efficiency. These valves can be of a wide range such as small and lightweight valves or large heavy-weight valves. The lightweight valves are easy to mount, handle and transportation. The heavy-weight segmented ball valves are used in corrosion process to deliver best control and for on/off or modulating applications. Due to these characteristics, V-Port ball valves are used in variety of industries such as paper and pulp industries, refinery, and petrochemical services among others. These valves are sturdy and reliable even when used in tough environments.
5. Electric / Pneumatic Actuated Ball Valve are used as automatic valve controller. These valves can be operated by an electrically controlled motor, a pneumatic device, or a hydraulic device. The selection of such operators is depended upon system's requirements. There are many designs available in respect of operator and this design has their own advantages and disadvantages that depends upon requested fluid application. These automatic actuators provide manual operations at a time of emergency. There are physical & virtual position indicators available. a. Electrically Actuated / Electric Actuator Ball Valve b. Pneumatic Ball Valvec. Hydraulic Actuated Ball Valve

Additional Information:

• Item Code: MB29E5
• Production Capacity: 17000
• Delivery Time: Standard
• Packaging Details: Standard

Types of Ball Valve

 

1. Floating Ball Valve

2. Trunnion Ball Valve

3. Double Block and Bleed Valve

4. Segment Ball Valve / V-Knotch Ball Valve

5. Electric / Pneumatic Actuated Ball Valve

6. 3 Way / 4 Way / Multi port Ball Valve

7. Forged Ball Valve

8. Side Entry Ball Valve

Size: 2" to 24"

Class: 150# to 2500#

Design: Fire safe, Anti-Static, Anti blow-out

 

1: FLOATING BALL VALVE

A floating ball valve having a ball inside the middle of the valve.

This ball is guided with the stem and treat as floating in motion. This is the reason it is called floating ball valve.

There are three designs as below:

a. One-piece design floating ball valve

b. Two-piece design floating ball valve

c. Three-piece design floating ball valve

 

ADVANTAGES

It is cheaper and easy in manufacturing.

It is used in low pressure and small pipeline size.

Additional Information:

• Item Code: MB29F1
• Production Capacity: 13000 anum
• Delivery Time: As soon as possible
• Packaging Details: Standard

Types of Ball Valve

 

1. Floating Ball Valve

2. Trunnion Ball Valve

3. Double Block and Bleed Valve

4. Segment Ball Valve / V-Knotch Ball Valve

5. Electric / Pneumatic Actuated Ball Valve

6. 3 Way / 4 Way / Multi port Ball Valve

7. Forged Ball Valve

8. Side Entry Ball Valve

 

Size: 2" to 24"

Class: 150# to 2500#

Design: Fire safe, Anti-Static, Anti blow-out

1: FLOATING BALL VALVE

A floating ball valve having a ball inside the middle of the valve.

This ball is guided with the stem and treat as floating in motion. This is the reason it is called floating ball valve.

There are three designs as below:

a. One-piece design floating ball valve

b. Two-piece design floating ball valve

c. Three-piece design floating ball valve

 

ADVANTAGES

It is cheaper and easy in manufacturing.

It is used in low pressure and small pipeline size.

Additional Information:

• Item Code: MB29F1Y
• Production Capacity: 21000
• Delivery Time: As soon as possible
• Packaging Details: Sea or air worthy

Types of Ball ValveFloating Ball ValveTrunnion Ball ValveDouble Block and Bleed ValveSegment Ball Valve / V-Knotch Ball ValveElectric / Pneumatic Actuated Ball Valve3 Way / 4 Way / Multi port Ball ValveForged Ball ValveSide Entry Ball ValveSize: 2" to 24"Class: 150# to 2500#Design: Fire safe, Anti-Static, Anti blow-out
.

FLOATING BALL VALVEA floating ball valve having a ball inside the middle of the valve.
This ball is guided with the stem and treat as floating in motion. This is the reason it is called floating ball valve.
There are three designs as below:
One-piece design floating ball valveTwo-piece design floating ball valveThree-piece design floating ball valveADVANTAGESIt is cheaper and easy in manufacturing.It is used in low pressure and small pipeline size.
TRUNNION BALL VALVEThe trunnion ball valve is used as a controller of fluid, steam, gas or oil in the pipeline. It regulates the fluid flow. It is a quarter-turn valve with a ball. The ball situated inside the centre of the valve. It is rotate 90 degrees on its axis. It is used to stop or start the flow of fluid. The spherical hole in solid or hollow ball, which rotates to regulate the start-stop flow cycle.
The bottom shaft holds the ball and allow a smooth movement in a controlled manner which are mechanically supported.In this way the flow is regulated and valve operated easily even high pressure.
Due to this efficiency, a Trunnion mounted ball valves are used in industries where to rheostat such shut-off operation and high pressure are required.

Double Block and Bleed ValveThe Double Block and Bleed valve or DBB valves are. It is made up of two ordinary ball valves linked by a common inlet end. The double block and bleed ball valve substitute several connections between conventional valves. As the name suggests, it is a double block and bleed ball valve used to double controller for the fluid system. The characteristic between this DBB valve and the conventional one is that it is effectively useful to shut the leakage that happens during system operation, and it can be quickly closed and can discharge easily. The DBB ball valve is widely used in the typical gas & oil application.
Segment Ball Valve / V-Knotch Ball ValveA segmented ball valve is a type of ball valve with a V-notch or V-Port segment inside the ball. Segmented ball valves are used in such application where need to control valves that have good control, rangeability, and shut off capability. This valve is able to producing high capacity and non-clogging flow control. V-Port ball valve is having the design of the ball with special machined bore to enhance capacity and shutoff integrity and seal life. V-Notch ball valves are known to be cost-effective and of high efficiency. These valves can be of a wide range such as small and lightweight valves or large heavy-weight valves. The lightweight valves are easy to mount, handle and transportation. The heavy-weight segmented ball valves are used in corrosion process to deliver best control and for on/off or modulating applications. Due to these characteristics, V-Port ball valves are used in variety of industries such as paper and pulp industries, refinery, and petrochemical services among others. These valves are sturdy and reliable even when used in tough environments.
Electric / Pneumatic Actuated Ball ValveThe Ball Valves are used as automatic valve controller. These valves can be operated by an electrically controlled motor, a pneumatic device, or a hydraulic device. The selection of such operators is depended upon system's requirements. There are many designs available in respect of operator and this design has their own advantages and disadvantages that depends upon requested fluid application. These automatic actuators provide manual operations at a time of emergency. There are physical & virtual position indicators available.

Additional Information:

• Production Capacity: Standard
• Delivery Time: Standard
• Packaging Details: Standard

We are engaged in offering PTFE Lined Ball Valve to our clients. Our range of all products is widely appreciated by our clients.

The ball valve normally comes with two-way flow i.e., two port, inlet & outlet. Some applications required multi-port connection. To full fill this requirement, 3-way or 4-way ball valves may be recommended. In three-way ball valve, the main flow or inlet flow divided into two-way directions. It will be used in mixing or diverting applications. In the same way 4-way valves used in critical process industries.

Multi-port valves can be three, four, and five-way ball valves. The most popular multi-port ball valve is a 3-way ball valve. A three-way ball valve has three ports or entry points for gas or fluid flow (media) to move through that are attached to piping or conduit.
Depending on the flow path through the valve, these ports are typically defined as one inlet and two outlet ports or one outlet and two inlet ports.
3-way ball valves are common because they are a cost-effective and easy way to control both shutoff and flow paths in a single valve body.
Controlling the flow through a three-way valve is achieved by a variation of how the pipe is lined up, how the valve ball rotates the handle, and how the valve ball flows through the ball.
There are many ways a 3-way ball valve can serve or control the flow depending on different process requirements, one can achieve it using the right valve type and setup. Some of the requirements that a 3-way ball valve can achieve are:
Restrict the flow completely.Mix two different fluids from different sources.Flow can be diverted from one destination to another.Flow from one inlet can be directed to two different destinations.It can block one outlet while allowing flow to continue in another direction.There is a single, but key, internal design distinction that defines what a three-way ball valve will do. This significant design distinction is the flow pattern or outline of the port through the ball within the valve. Most of the three-way ball valves have flow patterned valve balls shaped as either a capital L, which has two flow paths, or capital T, which has 3 flow paths.
How does a 3-Way Ball Valve work?
There are two types of 3-way ball valves, which are a little different from the common ball valve working.
The L-pattern style or diverter valve makes a shift in the flow from one port to the other by rotating the handle or actuator to 90 degrees. 
Suppose the first position is opened by the bottom port and the left port. A quarter turn in the counter-clockwise direction causes the valve to divert the flow of the media to the right outlet. Another quarter turn in the other direction, allowing a complete rotation of 180 degrees, blocks the passage of media. 
A 270-turn will also obstruct the media movement. However, having a complete 360-turn enables the valve to return to its original place. In a manner, two of the three ports are available at one time. This makes it possible for the valve to have two shut-off positions and three flow choices.
The T-pattern is called a mixer valve since the media of two inlet flows can be mixed within the valve. It’s leaving the valve on the other end. In a way, all three ports can be opened at one time. The T-pattern ball valve will also act as a diverter so that it can operate in the same manner as the L-type valve. It could be achieved with a quarter-turn of the handle. T-patterns cannot have a bubble-tight shut-off, but they can restrict the flow to two ports or facilitate the passage to all three ports.
As a mixer, the T-pattern ball valve will separate the media into two opposite directions. Its design helps the T-pattern to divide the flow or simply make a straight-through flow pattern, just like the two-way ball valve. The typical port is still open for the vertically mounted T-pattern ball valve. The only way to divert the flow is by turning it a quarter turn.

Additional Information:

• Item Code: MB2936
• Production Capacity: 1300NOS
• Delivery Time: Standard
• Packaging Details: WOODEN BOX SEA WORTHY OR AIR WORTHY WITH THE FUMIGATION

Type of Diaphragm Valves

• Rubber Lined Diaphragm Valve
• Weir Type Diaphragm Valve
• Pneumatic Diaphragm Valve

Rubber Lined Diaphragm Valve

• Size Range: DN50 - DN400
• Class Range: ANSI 125# / 150#/ PN10 / PN16
• Design Standard: ASME B16.34; DIN 3202; BS 5156
• End Connection: Flanged
• Rubber Lined Diaphragm Valve Manufacturer

A diaphragm valve is lined its body with rubber and diaphragm material is made of rubber suitable for fluid.This valve widely used in pharma sector, sewage treatment, paper processing, mining minerals, power generation stations,steelworks, and chemical industries. The body of diaphragm valve generally lined with hard and thick rubber. Due to this the fluid does not directly touch with the surface of valve body. The closing parts i.e., diaphragm is made of hard rubber to whole valve safe when handling abrasive and corrosive media. Thus, whole wetted component is protected by the rubber lining preventing hydro abrasion and corrosion.

Weir Type Diaphragm Valve

• Size Range: DN50 - DN400
• Class Range: ANSI 125#/ 150#/ PN10/ PN16
• Design Standard: ASME B16.34; DIN 3202; BS 5156
• End Connection: Flanged
• Weir Type Diaphragm Valve Manufacturer

The Weir type diaphragm valve is a one type of valve under diaphragm valves. It very popular and demanding from various industries.In the weir type diaphragm valve, an elevated saddleback moves to close the port and lined material works as a tight sealing. This elevated saddleback reduces the travel from fully open/close position. Due to elevated diaphragm, the stress decrease in closing. The material of diaphragm is strong suitable for hight pressure and vacuum applications. It works a good control of fluid flow, modulating service with microscopic flow rates. There is two-piece compressor allow a small opening from the centre of the valve.Weir type diaphragm valves are frequently used to handle equal concentration and clean liquids and gases since contamination and viscous sludge can accrue on the saddle. The weir type diaphragm valves are also used on hazardous, rough, and harsh media.Weir type diaphragm valve has a flexible diaphragm which is connected to the compressor. The compressor is connected to the stem. The hand wheel guided with the stem is used to open & close i.e., to increase or decrease the flow rate.

 

Pneumatic Diaphragm Valve

• Size Range: DN50 - DN400
• Class Range: ANSI 125#/ 150#/ PN10/ PN16
• Design Standard: ASME B16.34; DIN 3202; BS 5156
• End Connection: Flanged
• Pneumatic Diaphragm Valve Manufacturer

Pneumatic diaphragm valves are used to control the flow of pungent gases, liquids, viscous media, colloids, sludge, corrosive water and slurries. It is controlled by pneumatic actuator. It is controlled by PLC via pneumatic accessories i.e., pneumatic positioners, limit switch. These valves are used in many applications such as pharmaceuticals, food processing, sewage pipelines, water treatment, pulp, and paper production etc.It uses a flexible diaphragm to control, hinder, or isolate fluid flow. Generally, these valves come with manufacturers standard. The sealing action of a pneumatic diaphragm valve is produced when a diaphragm is pushed on a solid weir in the valve body. Due to linear motion these valves are called linear valves. A pneumatic actuator uses air pressure which is applied via a pilot valve into an actuator that raises the diaphragm to open the valve.

Weir Type Diaphragm Valve

Size Range: DN50 - DN400

Class Range: ANSI 125#/ 150#/ PN10/ PN16

Design Standard: ASME B16.34; DIN 3202; BS 5156

End Connection: Flanged

Pneumatic Diaphragm Valve

Size Range: DN50 - DN400

Class Range: ANSI 125#/ 150#/ PN10/ PN16

Design Standard: ASME B16.34; DIN 3202; BS 5156

Additional Information:

• Production Capacity: Standard
• Delivery Time: Standard
• Packaging Details: Standard

We are engaged in offering Stainless Steel Ball Valve to our clients. Our range of all products is widely appreciated by our clients.

1. Floating Ball Valve

2. Trunnion Ball Valve

3. Double Block and Bleed Valve

4. Segment Ball Valve / V-Knotch Ball Valve

5. Electric / Pneumatic Actuated Ball Valve

6. 3 Way / 4 Way / Multi port Ball Valve

7. Forged Ball Valve

8. Side Entry Ball Valve

 

Size: 2" to 24"

Class: 150# to 2500#

Design: Fire safe, Anti-Static, Anti blow-out

3. Double Block and Bleed Valve

The Double Block and Bleed valve or DBB valves are. It is made up of two ordinary ball valves linked by a common inlet end. The double block and bleed ball valve substitute several connections between conventional valves. As the name suggests, it is a double block and bleed ball valve used to double controller for the fluid system. The characteristic between this DBB valve and the conventional one is that it is effectively useful to shut the leakage that happens during system operation, and it can be quickly closed and can discharge easily. The DBB ball valve is widely used in the typical gas & oil application.

 

Additional Information:

• Item Code: Standard
• Production Capacity: Standard
• Delivery Time: Standard
• Packaging Details: Standard

Types of Ball Valve

 

1. Floating Ball Valve

2. Trunnion Ball Valve

3. Double Block and Bleed Valve

4. Segment Ball Valve / V-Knotch Ball Valve

5. Electric / Pneumatic Actuated Ball Valve

6. 3 Way / 4 Way / Multi port Ball Valve

7. Forged Ball Valve

8. Side Entry Ball Valve

 

Size: 2" to 24"

Class: 150# to 2500#

Design: Fire safe, Anti-Static, Anti blow-out

2. TRUNNION BALL VALVE

The trunnion ball valve is used as a controller of fluid, steam, gas or oil in the pipeline. It regulates the fluid flow. It is a quarter-turn valve with a ball. The ball situated inside the centre of the valve. It is rotate 90 degrees on its axis. It is used to stop or start the flow of fluid. The spherical hole in solid or hollow ball, which rotates to regulate the start-stop flow cycle.

 

The bottom shaft holds the ball and allow a smooth movement in a controlled manner which are mechanically supported.

In this way the flow is regulated and valve operated easily even high pressure.

 

Due to this efficiency, a Trunnion mounted ball valves are used in industries where to rheostat such shut-off operation and high pressure are required.

 

ADVANTAGES

It is used to resistor for high-pressure fluid.

Additional Information:

• Item Code: MB29T2
• Production Capacity: 21000 anum
• Delivery Time: As soon as possible
• Packaging Details: Standard

Forged Ball Valve

Forged ball valves are used under high pressure line. The sizes of forged ball valves are small from 15mm to 50mm. It comes with socket weld, butt weld and threaded connections.

The characteristics of the forged ball valve:

Forged steel ball valves are available in full bore and reduce bore. These valves come with the simple structure, small size, and reliable in nature. It has two sealing area and the various kinds of plastics are now widely used for the sealing for the tight shut off. It was widely used in vacuum systems. The forged ball valves are easy to operate, open and close quickly, only needs to rotate 90 degrees from fully open to fully closed able to operate by remote control and automated by another automatic operator. The forged steel ball valves are simple in structure, sealing ring is generally active, removal and replacement are more convenient. The sealing surface of the ball and valve seat is isolated at full opening or full closing from the medium, and when the fluid passes, it will not cause the erosion of the valve sealing surface. The forged ball valve is wipeable during the running process, it can be used in a medium with suspended solid particles.

Additional Information:

• Item Code: MB29F7
• Production Capacity: 2100
• Delivery Time: Standard
• Packaging Details: Sea worthy, Air worthy wooden box

Types of Ball Valve

 

1. Floating Ball Valve

2. Trunnion Ball Valve

3. Double Block and Bleed Valve

4. Segment Ball Valve / V-Knotch Ball Valve

5. Electric / Pneumatic Actuated Ball Valve

6. 3 Way / 4 Way / Multi port Ball Valve

7. Forged Ball Valve

8. Side Entry Ball Valve

 

Size: 2" to 24"

Class: 150# to 2500#

Design: Fire safe, Anti-Static, Anti blow-out

 

4. Segment Ball Valve / V-Knotch Ball Valve A segmented ball valve is a type of ball valve with a V-notch or V-Port segment inside the ball. Segmented ball valves are used in such application where need to control valves that have good control, rangeability, and shut off capability. This valve is able to producing high capacity and non-clogging flow control. V-Port ball valve is having the design of the ball with special machined bore to enhance capacity and shutoff integrity and seal life. V-Notch ball valves are known to be cost-effective and of high efficiency. These valves can be of a wide range such as small and lightweight valves or large heavy-weight valves. The lightweight valves are easy to mount, handle and transportation. The heavy-weight segmented ball valves are used in corrosion process to deliver best control and for on/off or modulating applications. Due to these characteristics, V-Port ball valves are used in variety of industries such as paper and pulp industries, refinery, and petrochemical services among others. These valves are sturdy and reliable even when used in tough environments.

Additional Information:

• Item Code: MB29S4
• Production Capacity: 1200
• Delivery Time: Standard
• Packaging Details: Standard